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A roll bender is a mechanical jig having three rollers used to bend a metal bar into a circular arc. The rollers freely rotate about three parallel axes, which are arranged with uniform horizontal spacing. Two outer rollers, usually immobile, cradle the bottom of the material while the inner roller, whose position is adjustable, presses on the ...
Roll forming, roll bending or plate rolling is a continuous bending operation in which a long strip of metal (typically coiled steel) is passed through consecutive sets of rolls, or stands, each performing only an incremental part of the bend, until the desired cross-section profile is obtained.
It can be also called a “roll bending machine”, “plate bending machine” or “rolling machine”. There are different kinds of technology to roll the metal plate: Four-roller machines have a top roll, the pinching roll, and two side rolls. The flat metal plate is placed in the machine on either side and "pre-bent" on the same side.
Cross-sections of continuously rolled structural shapes, showing the change induced by each rolling mill. Structural shape rolling, also known as shape rolling and profile rolling, [1] is the rolling and roll forming of structural shapes by passing them through a rolling mill to bend or deform the workpiece to a desired shape while maintaining a constant cross-section.
Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired ...
The mill stand spring curve is obtained by pressing the work rolls together with increasing force. This causes the work rolls to bend, the screw-downs to compress and the mill housings to stretch. To reduce work roll bending, a much larger roll is positioned above the top work roll and another is placed below the bottom work roll.
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