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Their addition allows to decrease the water-to-cement ratio of concrete or mortar without negatively affecting the workability of the mixture. It enables the production of self-consolidating concrete and high-performance concrete. The water–cement ratio is the main factor determining the concrete strength and its durability. Superplasticizers ...
Epoxy moisture control systems can be applied over concrete with relative humidity levels up to 100%, and there are systems available on the market today that can be applied over concrete that is physically damp. In some cases, with the use of an epoxy moisture control system, floor coverings can be installed just 7 days after the slab is poured.
Polymer concrete is a type of concrete that uses a polymer to replace lime-type cements as a binder. One specific type is epoxy granite , where the polymer used is exclusively epoxy . In some cases the polymer is used in addition to portland cement to form Polymer Cement Concrete (PCC) or Polymer Modified Concrete (PMC). [ 1 ]
Engineered Cementitious Composite (ECC), also called Strain Hardening Cement-based Composites (SHCC) or more popularly as bendable concrete, is an easily molded mortar-based composite reinforced with specially selected short random fibers, usually polymer fibers. [1]
Finally, coatings may also be applied on the surface to consolidate small surface features or to improve the surface quality of the part. Typical materials used for coatings are polyester or epoxy resin. [12] 3D concrete printing with binder jetting technologies has been demonstrated at large scale by Enrico Dini with D-Shape. [13]
Depending on the FBE coating system, full cure can be achieved in less than one minute to few minutes in case of long cure FBE's, which are used for internal pipe coating applications. Rebars are coated in a similar manner as coating application, on the exterior of pipes. For FBE coating application on the interior of pipe surface, a lance is used.
They require a dry, clean surface during application to gain adhesion. Topical sealers may alter the coefficient of friction which can make substrates slick when wet – a condition that can be remedied by adding anti-skid materials. Life span is generally 1-5 years, although high-end epoxy/urethane systems can last significantly longer.
Syntactic foam, shown by scanning electron microscopy, consisting of glass microspheres within a matrix of epoxy resin.. Syntactic foams are composite materials synthesized by filling a metal, polymer, [1] cementitious or ceramic matrix with hollow spheres called microballoons [2] or cenospheres or non-hollow spheres (e.g. perlite) as aggregates.
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