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The plasma is then forced through a fine-bore copper nozzle which constricts the arc and the plasma exits the orifice at high velocities (approaching the speed of sound) and a temperature approaching 28,000 °C (50,000 °F) or higher. Arc plasma is a temporary state of a gas.
A plasma torch cutter. A plasma torch (also known as a plasma arc, plasma gun, plasma cutter, or plasmatron) is a device for generating a directed flow of plasma. [1] [2] [3] The plasma jet can be used for applications including plasma cutting, plasma arc welding, plasma spraying, and plasma gasification for waste disposal. [4]
CNC plasma cutting Plasma cutting performed by an industrial robot. Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other conductive metals may be cut as well.
Cold cracking—also known as delayed cracking, hydrogen-assisted cracking (HAC), or hydrogen-induced cracking (HIC)—is a type of defect that often develops after solidification of the weld when the temperature starts to drop from about 190 °C (375 °F); the phenomenon often arises at room temperature, and it can take up to 24 hours to appear even after complete cooling. [8]
When the control system senses current flowing from the electrode to the work, it cuts the electrical connection to the nozzle. Current then flows from the electrode to the work, and the arc forms outside the nozzle. Cutting can then proceed, without burning up the nozzle. Nozzle life is limited by the number of arc starts, not cutting time.
The process is widely used in construction because of its high welding speed and portability. Submerged arc welding (SAW) is a high-productivity welding process in which the arc is struck beneath a covering layer of granular flux. This increases arc quality, since contaminants in the atmosphere are blocked by the flux.
A submerged arc welder used for training Close-up view of the control panel A schematic of submerged arc welding Pieces of slag from submerged arc welding exhibiting glassy surface due to silica (SiO 2). Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935.
The voltage required to arc this distance is 327 V, which is insufficient to ignite the arcs for gaps that are either wider or narrower. For a 3.5 μm gap, the required voltage is 533 V, nearly twice as much. If 500 V were applied, it would not be sufficient to arc at the 2.85 μm distance, but would arc at a 7.5 μm distance.