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Blanking is the operation of cutting flat shapes from sheet metal. The outer area of metal remaining after a blanking operation is generally discarded as waste. Size of blank or product is the size of the die & clearance is given on punch. It is a metal cutting operation. In blanking, metal obtained after cutting is not a scrap if it is usable.
Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its ...
SolidWorks Corporation was established in December 1993 by MIT graduate Jon Hirschtick, who used funds from his time with the MIT Blackjack Team to start the company. [9] [10] Hirschtick's aim was to develop a user-friendly, cost-effective 3D CAD software for the Windows desktop.
Steel-rule die, also known as cookie cutter dies, are used for cutting sheet metal and softer materials, such as plastics, wood, cork, felt, fabrics, and paperboard. The cutting surface of the die is the edge of hardened steel strips, known as steel rule. These steel rules are usually located using saw or laser-cut grooves in plywood.
Today the metal forming industry is making increasing use of simulation to evaluate the performing of dies, processes and blanks prior to building try-out tooling. Finite element analysis (FEA) is the most common method of simulating sheet metal forming operations to determine whether a proposed design will produce parts free of defects such as fracture or wrinkling.
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
The selection criteria of all process parameters are governed by the sheet thickness and by the strength of the work-piece material being pierced. The punch/die clearance is a crucial parameter, which determines the load at the cutting edge of the tool, commonly known as point pressure. Excessive point pressure can accelerate tool wear.
ISF can be divided into variants depending on the number of contact points between tool, sheet and die (in case there is any). The term Single Point Incremental Forming (SPIF) is used when the opposite side of the sheet is supported by a faceplate and Two Point Incremental Forming (TPIF) when a full or partial die supports the sheet.
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