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The Calo tester, also known as a ball crater or coating thickness tester, is a simple and inexpensive piece of equipment used to measure the thickness of coatings.Coatings with thicknesses typically between 0.1 to 50 micrometres, such as Physical Vapor Deposition (PVD) coatings or Chemical Vapor Deposition (CVD) coatings, are used in many industries to improve the surface properties of tools ...
Modern automobile paint is applied in several layers, with a total thickness of around 100 μm (0.1mm). Paint application requires preparation and primer steps to ensure proper application. A basecoat is applied after the primer paint is applied. Following this, a clearcoat of paint may be applied that forms a glossy and transparent coating.
The ability to gauge thickness measurement without requiring access to both sides of the test piece, offers this technology a multitude of possible applications. Paint thickness gauges, ultrasonic coating thickness gauges, digital thickness gauges and many more options are available to test plastics, glass, ceramics, metal and other materials.
Determining the fineness of a paint's grind is important, because too coarse a grind may reduce the paint's color uniformity, gloss, and opacity. [7] The Hegman gauge is widely used for this purpose because it requires minimal skill and only a few seconds' work.
Since the eye cannot make the quantitative assessments, yet is very sensitive to the presence of contrast, the measurements are made by varying the paint film thickness, determined by the amount of area that is coated by a certain amount of paint (so called spreading rate, typically measured in square meters per liter). [4]
In other cases the coating adds a completely new property, such as a magnetic response or electrical conductivity (as in semiconductor device fabrication, where the substrate is a wafer), and forms an essential part of the finished product. [4] [5] A major consideration for most coating processes is controlling coating thickness.
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