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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Butt welding is a commonly used technique in welding that can either be automated or done by hand on steel pieces. [1] Butt welding can also be done with brazing for copper pieces. It is used to attach two pieces of metal together such as pipe, framework in factories, and also flanges. [ 1 ]
Arc welding is a welding process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted metals, when cool, result in a binding of the metals. It is a type of welding that uses a welding power supply to create an electric arc between a metal stick (" electrode ") and the base material to melt ...
Thin sheet metals are often flanged to produce edge-flange or corner-flange welds. These welds are typically made without the addition of filler metal because the flange melts and provides all the filler needed. Pipes and tubing can be made from rolling and welding together strips, sheets, or plates of material. [4]
Flat stock is heated and fed through specially-shaped rollers that both form the steel into a tube and simultaneously provide the pressure to weld the edges into a continuous seam. [ 23 ] Diffusion bonding is a common method for forge welding titanium alloys in the aerospace industry.
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Friction welded rods of aluminum AA1050 and AISI 304 stainless steel with diameter of 14.8 mm. Rods before and after welding prepared for tensile test. [49] The AISI 304 stainless steel has higher strength than the aluminum alloy. Hence, the formation of flashes was restricted to AA1050 aluminum only. [49]
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