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Solutions of 30 to 40% MEKP are used in industry and by hobbyists as catalyst to initiate the crosslinking of unsaturated polyester resins used in fiberglass, and casting. For this application, MEKP often is dissolved in a phlegmatizer such as dimethyl phthalate , cyclohexane peroxide , [ clarification needed ] or diallyl phthalate [ de ] to ...
Polyester resin has the following disadvantages: Strong styrene odour; More difficult to mix than other resins, such as a two-part epoxy; The toxic nature of its fumes, and especially of its catalyst, MEKP, pose a safety risk if proper protection isn't used; Not appropriate for bonding many substrates
Thus, organic peroxides are useful as initiators for some types of polymerization, such as the acrylic, unsaturated polyester, and vinyl ester resins used in glass-reinforced plastics. MEKP and benzoyl peroxide are commonly used for this purpose. However, the same property also means that organic peroxides can explosively combust.
The most common resin system used for the spray-up process is general purpose or DCDP polyester; isophthalic polyesters and vinyl ester resins are also sometimes used. Fast-reacting resins with a pot life of 30 to 40 minutes are typical. The resin often contains a significant amount of filler.
Alternately, resin casting may be accomplished with a resin plus a nearly equal amount of a "hardener" liquid (as in many epoxy resin or polyester resin systems), which functionally contains a second polymer, for use in forming a final product plastic which is a copolymer. Copolymers contain two different alternating chemical entities in the ...
They are usually coated as they can tend to deteriorate over time and sensitive to ultraviolet. Peroxide is considered as the hardener of polyester resin. Mostly, MEKP (methyl ethyl ketone peroxide) is considered for polyester resin. A curing reaction is initiated when the peroxide is combined with the resin, and decomposes to generate free ...
The contained extractant is supposed to enhance the capacity of the resin particles. A large category of resins, which constitutes 75% of resins used, [citation needed] is that of the unsaturated polyester resins. The production of PVC entails the production of "vinyl chloride resins", which differ in the degree of polymerization. [5]
Primarily, TBPB is used as a radical initiator, either in the polymerization of e.g. ethylene (to LDPE), vinyl chloride, styrene or acrylic esters or as so-called unsaturated polyester resins (UP resins). [2] The quantity used for the curing of UP resins is about 1-2%. [2]