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Seam welding produces an extremely durable weld because the joint is forged due to the heat and pressure applied. A properly welded joint formed by resistance welding can easily be stronger than the material from which it is formed. A common use of seam welding is during the manufacture of round or rectangular steel tubing.
The welding electrodes are part of the transformer's secondary circuit. There is also a control box that manages the switch and may monitor the welding electrode voltage or current. The resistance presented to the welder is complicated. [12] There is the resistance of secondary winding, the cables, and the welding electrodes.
Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935. The first SAW patent was taken out in 1935. The process requires a continuously fed consumable solid or tubular (metal cored) electrode. [ 1 ]
Electron beam welding: 51 511: EBW Deep penetration, fast, high equipment cost Electroslag welding: 72: ESW Welds thick workpieces quickly, vertical position, steel only, continuous consumable electrode Heavy plate fabrication, construction, shipbuilding Flow welding (previously cast welding)
The size of the arc depends upon the distance between the electrode tips, electrode diameters and the welding current. The heat input to the job can be varied by changing the arc size or the distance between the arc and workpiece. After striking the arc, welding can be carried out in the same way as in TIG welding process.
Poor fusion also affects the strength of the weld and is often easily visible. This is caused by low current, contaminated joint surfaces, or the use of an improper electrode. [citation needed] Shallow welds are weaker and can be mitigated by decreasing welding speed, increasing the current, or using a smaller electrode.
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Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
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