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Leaching is a process widely used in extractive metallurgy where ore is treated with chemicals to convert the valuable metals within the ore, into soluble salts while the impurity remains insoluble. These can then be washed out and processed to give the pure metal; the materials left over are commonly known as tailings .
Tank leaching is usually differentiated from vat leaching on the following factors: In tank leaching the material is ground sufficiently fine to form a slurry or pulp, which can flow under gravity or when pumped. In vat leaching typically a coarser material is placed in the vat for leaching, this reduces the cost of size reduction;
Dump leaching is an industrial process to extract precious metals and copper from ores. [1]Dump leaching is similar to heap leaching, however in the case of dump leaching ore is taken directly from the mine and stacked on the leach pad without crushing where, in the case of gold and silver, the dump is irrigated with a dilute cyanide solution that percolates through the ore to dissolve gold ...
Hydrometallurgy is a technique within the field of extractive metallurgy, the obtaining of metals from their ores.Hydrometallurgy involve the use of aqueous solutions for the recovery of metals from ores, concentrates, and recycled or residual materials.
Leaching solution is pumped into the deposit where it comes in contact with the ore. The solution bearing the dissolved ore content is then pumped to the surface and processed. This process allows the extraction of metals and salts from an ore body without the need for conventional mining involving drill-and-blast, open-cut or underground mining.
In 2011 leaching, both heap leaching and in-situ leaching, produced 3.4 million metric tons of copper, 22 percent of world production. [8] The largest copper heap leach operations are in Chile, Peru, and the southwestern United States. Although heap leaching is a low cost-process, it normally has recovery rates of 60-70%.
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The process involved burial of excrements (human or animal) in the fields prepared for that purpose beside the nitraries, watering them and waiting until the leaching process did its job; after a certain time, operators gathered the saltpeter that "came out" to the ground surface by efflorescence.