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The second category of furnace is the forced-air having atmospheric burner style with a cast-iron or sectional steel heat exchanger. Through the 1950s and 1960s, this style of furnace was used to replace the big, natural draft systems, and was sometimes installed on the existing gravity duct work.
Combines hydronic (hot water) heating with a forced air delivery; Heat is produced via combustion of fuel (gas/propane/oil) in a boiler; A heat exchanger (hydronic coil) is placed in the air handler similar to the refrigerant coil in a Heat Pump system or a Central AC. Copper is often specified in supply and return manifolds and in tube coils.
The glass industry has been converting to oxy-fuel since the early 1990s because glass furnaces require a temperature of approximately 1500 degrees C, which is not economically attainable at adiabatic flame temperatures for air-fuel combustion unless heat is regenerated between the flue stream and the incoming air stream.
65–97% for gas-fired heating; 80–89% for oil-fired and; 45–60% for coal-fired heating. [26] Oil storage tanks, especially underground storage tanks, can also impact the environment. Even if a building's heating system was converted from oil long ago, oil may still be impacting the environment by contaminating soil and groundwater.
The higher investment above conventional oil, propane or electric systems may be returned in energy savings in 2–10 years for residential systems in the US. [ 50 ] [ 47 ] [ 49 ] The payback period for larger commercial systems in the US is 1–5 years, even when compared to natural gas. [ 47 ]
Older furnaces sometimes relied on gravity instead of a blower to circulate air. [1]Gas-fired forced-air furnaces have a burner in the furnace fueled by natural gas.A blower forces cold air through a heat exchanger and then through duct-work that distributes the hot air through the building. [2]
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