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The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
Foam concrete, also known as Lightweight Cellular Concrete (LCC) and Low Density Cellular Concrete (LDCC), and by other names, is defined as a cement-based slurry, with a minimum of 20% (per volume) foam entrained into the plastic mortar. [1]
Styrofoam insulation extruded polystyrene foam (XPS), owned and manufactured by DuPont. Styrofoam is a genericized trademarked brand of closed-cell extruded polystyrene foam (XPS), manufactured to provide continuous building insulation board used in walls, roofs, and foundations as thermal insulation and as a water barrier.
Spray foam is a type of insulation that is sprayed in place through a gun. Polyurethane and isocyanate foams are applied as a two-component mixture that comes together at the tip of a gun, and forms an expanding foam. Cementitious foam is applied in a similar manner but does not expand.
Syntactic foam, shown by scanning electron microscopy, consisting of glass microspheres within a matrix of epoxy resin.. Syntactic foams are composite materials synthesized by filling a metal, polymer, [1] cementitious or ceramic matrix with hollow spheres called microballoons [2] or cenospheres or non-hollow spheres (e.g. perlite) as aggregates.
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"Form blowouts" also occur when under-designed formwork bends or breaks during the concrete pour (especially if filled with a high-pressure concrete pump). Consequences can vary from minor leaks, easily patched during the pour, to catastrophic form failure, even death. Concrete exerts less pressure against the forms as it hardens.
All types of foam are widely used as core material in sandwich-structured composite materials. The earliest known engineering use of cellular solids is with wood, which in its dry form is a closed-cell foam composed of lignin, cellulose, and air. From the early 20th century, various types of specially manufactured solid foams came into use.