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Lapping machine. Lapping is a machining process in which two surfaces are rubbed together with an abrasive between them, by hand movement or using a machine. Lapping often follows other subtractive processes with more aggressive material removal as a first step, such as milling and/or grinding. Lapping can take two forms.
The condition of the material at hand determines what type of abrasive will be applied. The first stage, if the material is unfinished, starts with a rough abrasive (perhaps 60 or 80 grit) and each subsequent stage uses a finer abrasive, such as 120, 180, 220/240, 320, 400 and higher grit abrasives, until the desired finish is achieved.
Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles. Common examples include grinding, honing, and polishing. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes
Surface preparation is a series of operations including cleaning and physical modification of a surface. Steel shot and grit are used in a surface preparation process for cleaning metal surfaces which are covered with mill scale, dirt, rust, or paint coatings and for physically modifying the metal surface such as creating roughness for better application of paint and coating.
The most popular grades are those using quartz as an abrasive. Aluminum oxide, silicon carbide and other abrasives are also used. Usually, low-cost polyester resins are employed as the binder and the various shapes are produced by casting. Resin bonded media is good for preparing a metal surface for plating. Steel
Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish.
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