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A baluster (/ ˈ b æ l ə s t ər / ⓘ ... iron, and plastics are usually formed by molding and casting. Turned patterns or old examples are used for the molds. Gallery
Fillet is also used on handrail applications when the handrail is "plowed" to accept square shaped balusters. The fillet is used on the bottom side of the handrail between each of the balusters. Fluting: Vertical, half-round grooves cut into the surface of a column in regular intervals, each separated by a flat astragal.
When the pattern is to be removed from the sand mold, there is a possibility that any leading edges may break off, or get damaged in the process. To avoid this, a taper is provided on the pattern, so as to facilitate easy removal of the pattern from the mold, and hence reduce damage to edges. The taper angle provided is called the Draft angle ...
A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. [2] The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object.
This allows the entire mold to be made from green sand and from removable patterns. The disadvantage of this is more mold-making operations are required, but it is usually advantageous when the quantities are low. However, if large quantities of casting are required, it is usually more cost effective to simply use a core. [6]
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