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Each of the current carrying conductors in the "core" is insulated by an individual thermoplastic sheath, coloured to indicate the purpose of the conductor concerned. The protective earth conductor may also be covered with green/yellow (or green only) insulation, although, in some countries, this conductor may be left as bare copper.
A single insulated conductor in free air has 70 A rating. Ampacity rating is normally for continuous current, and short periods of overcurrent occur without harm in most cabling systems. Electrical code rules will give ratings for wiring where short-term loads are present, for example, in a hoisting motor.
Sample cross-section of high tension power (pylon) line, showing 1 strand (7 wires) of steel surrounded by 4 concentric layers of aluminium. Aluminum conductor steel-reinforced cable (ACSR) is a type of high-capacity, high-strength stranded conductor typically used in overhead power lines.
SY cable should not be used on voltages above ELV in the UK as the braid does not meet BS 7671 for current carrying capacity under fault conditions. Only cables mentioned in BS 7671 should be used unless the designer can show that the cable used meets the same standards.
The 15 A 7-15 plug has the crowsfoot current carrying pins of the Type I plug, but with a U-shaped earth pin. The 7-20 version has an enlarged line/hot pin. 7-30 is a larger diameter connector, with an L-shaped neutral, while the 7-50 has an enlarged neutral pin, compared with the hot.
This design enables the use of smaller-diameter wire than would be used in a radial circuit of equivalent total current capacity. The reduced diameter conductors in the flexible cords connecting an appliance to the plug intended for use with sockets on a ring circuit are individually protected by a fuse in the plug.
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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...