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A hole punch, also known as hole puncher, or paper puncher, is an office tool that is used to create holes in sheets of paper, often for the purpose of collecting the sheets in a binder or folder (such collected sheets are called loose leaves). A hole punch can also refer to similar tools for other materials, such as leather, cloth, or sheets ...
Chad refers to fragments sometimes created when holes are made in a paper, card or similar synthetic materials, such as computer punched tape or punched cards. The word "chad" has been used both as a mass noun (as in "a pile of chad") and as a countable noun (pluralizing as in "many chads").
A paper tape, constructed from punched cards, in use in a Jacquard loom. The large holes on each edge are sprocket holes, used to pull the paper tape through the loom. Perforated paper tapes were first used by Basile Bouchon in 1725 to control looms. However, the paper tapes were expensive to create, fragile, and difficult to repair.
To bind a document, the user first punches holes in the paper with a specialized hole punch. Pages must be punched a few at a time with most of these machines. If hard covers are desired, they must be punched as well. In bulk applications, a paper drilling machine may be used. Then the user chooses a spine size that will match the document.
The punch and die themselves can have a variety of shapes to create an array of different shaped holes in the workpiece. Multiple punches may be used together to create a part in one step. Usually, the punch and die are close to the same dimensions, creating a sheared edge when they meet.
The middle section of the workpiece is scrap; commonly known as the chad in paper and similar materials. The punch and die are shaped to produce the desired shaped hole. The clearance (the distance between the outside circumference of the punch and the inner circumference of the die) must be properly maintained to ensure a clean cut.
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