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Top: wire terminating in an insulated ferrule Center: Several ferrules with colored insulation, and two uninsulated ferrules Insulated, and uninsulated ferrules. An electric wire ferrule (sometimes electric end terminal) is a metal tube crimped over stranded wire to secure the strands within a screw terminal. Electrical insulation may be ...
The connectors are manufactured in many capacities, including 14-, 24-, 36-, 50-, 64-, and 100-pin varieties. They may be mounted on boards, panels, or may terminate cables. Wires are attached by means of solder, crimping or insulation displacement. Female connectors have bail locks for a sturdy connection to the male connector. Screws may also ...
External connections on battery holders are usually made by contacts with pins, surface mount feet, solder lugs, or wire leads. Where the battery is expected to last over the life of the product, no holder is necessary, and a tab welded to the battery terminals can be directly soldered to a printed circuit board.
Screw terminals, as individual connectors to a board at left, as a barrier strip with setscrews at top, and as a barrier strip with attached spade and loop lugs at bottom. A screw terminal is a type of electrical connection where a wire is held by the tightening of a screw .
In jewelry manufacture, crimp beads, or crimp tubes, are used to make secure joints in fine wire, such as used in clasps or tie loops. A crimped lead (or other soft metal) seal is attached to secure wires used to secure fasteners in aircraft, or to provide visual evidence of tampering when securing a utility meter or as a seal on cargo containers.
Modern IDC technology developed after and was influenced by research on wire-wrap and crimp connector technology originally pioneered by Western Electric, Bell Telephone Labs, and others. [3] Although originally designed to connect only solid (single-stranded) conductors, IDC technology was eventually extended to multiple-stranded wire as well.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
COPALUM connectors use a special crimping system that creates a cold weld between the copper and aluminum wire, and is considered a permanent, maintenance-free repair. However, there may not be sufficient length of wires in enclosures to permit a special crimping tool to be used, and the resulting connections are sometimes too large to install ...
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