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Sintering or frittage is the process of compacting and forming a solid mass of material by pressure [1] or heat [2] without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms/molecules in the sintered material diffuse across the ...
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Historically, liquid phase sintering was used to process ceramic materials like clay bricks, earthenware, and porcelain.Modern liquid phase sintering was first applied in the 1930s to materials like cemented carbides (e.g. WC-Co) for cutting tools, porous brass (Cu-Sn) for oil-less bearings, and tungsten-heavy alloys (W-Ni-Cu), but now finds applications ranging from superalloys to dental ...
Main feed into a sinter plant is base mix, which consists of iron ore fines, coke fines and flux (limestone) fines. In addition to base mix, coke fines, flux fines, sinter fines, iron dust (collected from plant de-dusting system and electrostatic precipitator) and plant waste are mixed in proportion (by weight) in a rotary drum, often called mixing and nodulizing drum.
In this step, an organic solvent dissolves most of the plastic binding material. Consequently, the green parts transition into "brown" parts. The debinding process eliminates excess plastic, leaving behind a structure of metal powder. [2] Sintering: The brown parts, now washed, are transferred to a sintering furnace. This furnace adheres to a ...
The crude bullion and lead slag layers flow out of the 'furnace front' and into the 'forehearth', where the two streams are separated. The lead slag stream, containing most of the 'fluxing' elements added to the sintering machine (predominantly silica, limestone, iron and zinc) can either be discarded or further processed to recover the ...
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
Sintering: By sintering, the pre-formed green bodies are compressed and hardened. In order to do this the green body is heated to a temperature below the melting temperature. The sintering process consists of three phases: First, the volume and the porosity is reduced and secondly, the open porosity is reduced.
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