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Gypsum concrete is a building material used as a floor underlayment used in wood-frame and concrete construction for fire ratings, sound reduction, radiant heating, and floor leveling. [1] It is a mixture of gypsum plaster, Portland cement , and sand .
Gypsum is a soft sulfate mineral composed of calcium sulfate dihydrate, with the chemical formula CaSO 4 ·2H 2 O. [4] It is widely mined and is used as a fertilizer and as the main constituent in many forms of plaster, drywall and blackboard or sidewalk chalk.
A gypsum block is made of gypsum plaster and water. The manufacturing process [1] is automated at production plants where raw gypsum (CaSO 4 ·2H 2 O) is ground and dried, then heated to remove three-quarters of the bound water and thus transformed into calcium sulfate hemihydrate (CaSO 4 ·½H 2 O), also known as gypsum plaster, stucco, calcined gypsum or plaster of Paris.
An example of a heat-resistant plaster composition is a mixture of Portland cement, gypsum, lime, exfoliated insulating aggregate (perlite and vermiculite or mica), phosphate shale, and small amounts of adhesive binder (such as Gum karaya), and a detergent agent (such as sodium dodecylbenzene sulfonate). [24]
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in the early 19th century by Joseph Aspdin , and is usually made from limestone .
In some cases, even organic materials and industrial products or by-products (cement, slag, silica fume) are categorized under industrial minerals, as well as metallic compounds mainly utilized in non-metallic form (as an example most titanium is utilized as an oxide TiO 2 rather than Ti metal).
The construction industry is the number one user of phosphogypsum in 2020, with 10.5 Mt used as concrete set retarder and 3.5 Mt used in drywall. [13] It is also used as a chemical feedstock for producing sulfates, and as a soil conditioner similar to regular gypsum. [14]
Roman concrete was superior to other concrete recipes (for example, those consisting of only sand and lime) [1] used by other cultures. Besides volcanic ash for making regular Roman concrete, brick dust can also be used. Besides regular Roman concrete, the Romans also invented hydraulic concrete, which they made from volcanic ash and clay. [2]