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Milling is the process of machining using rotary cutters to remove material [ 1 ] by advancing a cutter into a workpiece. This may be done by varying directions [ 2 ] on one or several axes, cutter head speed, and pressure. [ 3 ] Milling covers a wide variety of different operations and machines, on scales from small individual parts to large ...
Milling cutter. Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
A CNC metal lathe with the door open. In machining, numerical control, also called computer numerical control (CNC), [1] is the automated control of tools by means of a computer. It is used to operate tools such as drills, lathes, mills, grinders, routers and 3D printers. CNC transforms a piece of material (metal, plastic, wood, ceramic, stone ...
Photochemical machining. Photochemical machining (PCM), also known as photochemical milling or photo etching, is a chemical milling process used to fabricate sheet metal components using a photoresist and etchants to corrosively machine away selected areas. This process emerged in the 1960s as an offshoot of the printed circuit board industry.
Multiaxis machining. A 5-axis water jet cutter and a part manufactured with it. Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting.
Indexing head. Indexing head and tailstock set up on a milling machine's table. An indexing head, also known as a dividing head or spiral head, [1] is a specialized tool that allows a workpiece to be circularly indexed; that is, easily and precisely rotated to preset angles or circular divisions. Indexing heads are usually used on the tables of ...
End mill. An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. They can have several end configurations: round (ball), tapered, or straight are a few popular types. They are most commonly used in "milling machines" that move a piece of material against the end mill to remove chips of the material to ...
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