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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps, imperial and metric, up to 36.5 millimetres (1.44 in) in diameter.. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
For example, for a 1/4-28 thread, both 5.5 mm and 5.6 mm drills make good tap drills for virtually any purposes, even though 7/32" is the principal tap drill. The idea is explained more at List of drill and tap sizes § Rules of thumb , and then worked examples are given at List of drill and tap sizes § Examples .
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
pipe size Thread density Thread pitch P Hand-tight engagement [6] Effective thread [6] Overall length L 4 [6] Actual outside diameter D Tap drill; Length L 1 Turns Diameter E 1 Length L 2 Turns Diameter E 2; inch inch −1 inch mm inch inch inch inch inch inch mm inch mm 1 ⁄ 16: 27 0.03703704 0.9407 0.1600: 4.32: 0.28118 0.2611: 7.05: 0.2875 ...
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
The metric screw tap and clearance sizes are largely missing, and those clearance hole sizes that are present are more often incorrect; e.g. M5 x 0.8 has 5.1 mm as close fit, but this would be an interference fit, all sources have 5.3 mm. (0.1 mm is below the sum of surface roughness and tolerance of the screw and clearance drill diameter ...
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