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The weldability, also known as joinability, [1] of a material refers to its ability to be welded. Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials.
Weld quality assurance is the use of technological methods and actions to test or assure the quality of welds, and secondarily to confirm the presence, location and coverage of welds. [original research?] In manufacturing, welds are used to join two or more metal surfaces.
Specification and qualification of welding procedures for metallic materials — Qualification based on pre-production welding test ISO 15614: Specification and qualification of welding procedures for metallic materials - Welding procedure test, 13 parts. ISO 15615: Gas welding equipment.
The main part of the welder's test consists of welding one or more test coupons which are then examined using non-destructive and destructive methods. The extent of certification is described by a number of variables, which include the specific welding process, type of deposited metal, thickness, joint design, position, backing, and others.
In welding, equivalent carbon content (C.E) is used to understand how the different alloying elements affect hardness of the steel being welded. This is then directly related to hydrogen-induced cold cracking, which is the most common weld defect for steel, thus it is most commonly used to determine weldability.
The weld structure can be examined by optical microscopy [3] [4] [5] and scanning electron microscopy. [ 6 ] [ 4 ] [ 5 ] [ 3 ] The computer finite element method (FEM) is used to predict the shape of the flash and interface and others, not only for rotary friction welding (RFW), [ 7 ] but also for friction stir welding (FSW), [ 8 ] [ 9 ] linear ...
Bend test coupons for welding procedure qualification. A Welding Procedure Specification (WPS) is a formal document describing welding procedures. It is an internal document used by welding companies to instruct welders (or welding operators) on how to achieve quality production welds that meet all relevant code requirements.
Welding of advanced thermoplastic composites is a beneficial method of joining these materials compared to mechanical fastening and adhesive bonding.Mechanical fastening requires intense labor, and creates stress concentrations, while adhesive bonding requires extensive surface preparation, and long curing cycles.