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Joule heating affects the whole electric conductor, unlike the Peltier effect which transfers heat from one electrical junction to another. Joule-heating or resistive-heating is used in many devices and industrial processes. The part that converts electricity into heat is called a heating element. Among the applications are:
The resistance per wire length (Ω/m) of a heating element material is defined in ASTM and DIN standards. [ 2 ] : 2 [ 3 ] [ 4 ] In ASTM, wires greater than 0.127 mm in diameter are specified to be held within a tolerance of ±5% Ω/m and for thinner wires ±8% Ω/m.
A positive-temperature-coefficient heating element (PTC heating element), or self-regulating heater, is an electrical resistance heater whose resistance increases significantly with temperature. The name self-regulating heater comes from the tendency of such heating elements to maintain a constant temperature when supplied by a given voltage.
An immersion heater has an electrical resistance heating element encased in a tube, placed in the water (or other fluid) to be heated. The heating element might be inserted directly into the liquid, or installed inside a metal pipe to protect against corrosion and facilitate maintenance.
Nichrome (also known as NiCr, nickel-chromium or chromium-nickel) is a family of alloys of nickel and chromium (and occasionally iron [1]) commonly used as resistance wire, heating elements in devices like toasters, electrical kettles and space heaters, in some dental restorations (fillings) and in a few other applications.
Resistors (and other elements with resistance) oppose the flow of electric current; therefore, electrical energy is required to push current through the resistance. This electrical energy is dissipated, heating the resistor in the process. This is called Joule heating (after James Prescott Joule), also called ohmic heating or resistive heating.
Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating purposes because it has a high resistivity and resistance to oxidation at high temperatures, up to 1,400 °C (2,550 °F). When used as a heating element, resistance wire is usually wound into coils.
For heating, resistance wire must be stable in air when hot. Kanthal FeCrAl alloy forms a protective layer of aluminium oxide (). [1]Aluminium oxide has high thermal conductivity but is an electrical insulator, so special techniques may be required to make good electrical connections.
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