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Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron , copper , silver , tin , lead and zinc .
Component of Stirling radioisotope generator is heated by induction during testing. Induction heating is the process of heating electrically conductive materials, namely metals or semi-conductors, by electromagnetic induction, through heat transfer passing through an inductor that creates an electromagnetic field within the coil to heat up and possibly melt steel, copper, brass, graphite, gold ...
The advantage of the induction furnace is a clean, energy-efficient and well-controlled melting process, compared to most other means of metal melting. Most modern foundries use this type of furnace, and many iron foundries are replacing cupola furnaces with induction furnaces to melt cast iron, as the former emit much dust and other pollutants ...
Induction heating is a non contact heating process which uses the principle of electromagnetic induction to produce heat inside the surface layer of a work-piece. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I 2 R losses in the material.
The molten metal is cleaned of impurities that chemically react with the slag or otherwise float to the top of the molten pool as the molten droplets pass through the slag. [ 2 ] Electroslag remelting uses highly reactive slags ( calcium fluoride , lime, alumina, or other oxides are usually the main components) to reduce the amount of type-A ...
Slag is mainly a mixture of metal oxides and silicon dioxide. Broadly, it can be classified as ferrous (co-products of processing iron and steel), ferroalloy (a by-product of ferroalloy production) or non-ferrous/base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). [2]
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
The process was repeated from one pot to the next, the lead accumulating in the pot at one end and metal enriched in silver in the pot at the other. [ 3 ] [ 4 ] The level of enrichment possible is limited by the lead-silver eutectic and typically the process stopped around 600 to 700 ounces per ton (approx. 2%), so further separation is carried ...