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A common type of internal broach is the keyway broach (C & D). It uses a special fixture called a horn to support the broach and properly locate the part with relation to the broach. [9] A concentricity broach is a special type of spline cutting broach which cuts both the minor diameter and the spline form to ensure precise concentricity. [9]
There are three main steps in broaching a keyway: First, the workpiece is set on the arbor press and the bushing is placed in the opening of the workpiece. Next, the broach is inserted and pushed through, cutting the keyway. Finally, shims are placed between the bushing and the broach to achieve the correct depth necessary for the key. [6]
The most common use is to machine straight, flat surfaces, but with ingenuity and some accessories a wide range of work can be done. Other examples of its use are: Keyways in the hub of a pulley or gear can be machined without resorting to a dedicated broaching setup. Dovetail slides; Internal splines and gear teeth.
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