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Rust converter is usually applied to objects that are difficult to sand blast, such as vehicles, trailers, fences, iron railings, sheet metal, and the outside of storage tanks. It may also be used to restore and preserve iron-based items of historical importance.
The Parkerizing process cannot be used to protect non-ferrous metals such as aluminium, brass, or copper but can be used for chemical polishing or etching instead. It similarly cannot be applied to steels containing a large amount of nickel, or on stainless steel. Passivation can be used for protecting other metals.
The most common conversion coating processes for metal parts with industrial use include Chromate (aluminum, steel) Phosphate (steel) Bluing (steel) Black oxide (steel) Anodizing (aluminum) Stannate (magnesium) [5] Molybdate (zinc, zinc-nickel) [6] [7] Zirconate (steel, aluminum, magnesium, galvanized steel). [1] [8] [9] Titanate (steel ...
The chromate coating process starts with a redox reaction between the hexavalent chromium and the metal. [2] In the case of aluminum, for example, Cr 6+ + Al 0 → Cr 3+ + Al 3+ The resulting trivalent cations react with hydroxide ions in water to form the corresponding hydroxides, or a solid solution of both hydroxides: Cr 3+ + 3 OH − → Cr ...
Production of galvannealed sheet steel begins with hot dip galvanization of sheet steel. After passing through the galvanizing zinc bath the sheet steel passes through air knives to remove excess zinc, and is then heated in an annealing furnace for several seconds causing iron and zinc layers to diffuse into one another causing the formation of zinc-iron alloy layers at the surface.
Chemical milling or industrial etching is the subtractive manufacturing process of using baths of temperature-regulated etching chemicals to remove material to create an object with the desired shape. [1] [2] Other names for chemical etching include photo etching, chemical etching, photo chemical etching and photochemical machining. It is ...
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