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Electrostatic coating is a manufacturing process that employs charged particles to more efficiently paint a workpiece. Paint, in the form of either powdered particles or atomized liquid, is initially projected towards a conductive workpiece using normal spraying methods, and is then accelerated toward the work piece by a powerful electrostatic charge.
Heat-sensitive carbon fiber tubes coated with a UV curable powder coating. Powder coating is a type of coating that is applied as a free-flowing, dry powder.Unlike conventional liquid paint, which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.
In electrostatic spray painting or powder coating, the atomized particles are made to be electrically charged, thereby repelling each other and spreading themselves evenly as they exit the spray nozzle. The object being painted is charged oppositely or grounded.
At typical coating application temperatures, usually in the range of 180 to 250 °C (356 to 482 °F), the contents of the powder melt and transform to a liquid form. The liquid FBE film wets and flows onto the steel surface on which it is applied, and soon becomes a solid coating by chemical cross-linking, assisted by heat.
A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The stream of hot gas and powder is directed towards the surface to be coated. The powder partially melts in the stream, and deposits upon the substrate. The resulting coating has low porosity and high bond strength. [1]
The throwpower of a coating is dependent on a number of variables, but generally, it can be stated that the higher the coating voltage, the further a given coating will "throw" into recesses. High throwpower electrophoretic paints typically use application voltages in excess of 300 volts DC.
Confused about the difference between setting powder and finishing powder? That’s completely understandable. At a glance, the two products look virtually the same (they either come in a loose ...
Powder coating on glass requires specialized equipment. The biggest challenge is getting the powder to adhere to the glass surface since there is no natural electrostatic attraction like there is with different metals. A clean glass subsurface that will not interfere with the process is essential before beginning the powder coating procedure. [3]
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