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Crimping tools range in size from small handheld devices, to benchtop machines used for industrial purposes, to large fully-automatic wire processing machines for high-volume production. [1] [2] For electrical crimps, a wide variety of crimping tools exist, and they are generally designed for a specific type and size of terminal. Handheld tools ...
The crimping tool contains a die that is often exchangeable and is closely matched to the shape and pin count of the modular plug. A crimping die-set looks similar to an 8P8C jack, except for the eight teeth lining the top portion of the die. When the tool is operated, the die compresses around the 8P8C plug.
Effective crimp connections deform the metal of the connector past its yield point so that the compressed wire causes tension in the surrounding connector, and these forces counter each other to create a high degree of static friction. Due to the elastic element in crimped connections, they are highly resistant to vibration and thermal shock. [39]
A simple manual crimping/wire stripper tool is a pair of opposing blades much like scissors or wire cutters. The addition of a center notch makes it easier to cut the insulation without cutting the wire. This type of wire stripper is used by rotating it around the insulation while applying pressure in order to make a cut around the insulation.
Pin 1 is typically indicated on the body of the connector by a red or raised "V" mark. The corresponding wire in a ribbon cable is usually indicated by red coloration, a raised molded ridge, or markings printed onto the cable insulation. On the connector pin 2 is opposite pin 1, pin 3 is next to pin 1 along the length of the connector, and so on.
A cable laced wiring harness installed in a component of a Tesla coil Harness of car audio cables.. A cable harness, also known as a wire harness, wiring harness, cable assembly, wiring assembly or wiring loom, is an assembly of electrical cables or wires which transmit signals or electrical power. [1]
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