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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
The automotive industry makes large scale use of implant induction welding for the manufacture of large plastic items such as bumpers, plastic body panels, and fuel tanks. [7] Manufacturing costs of components with complex geometries are brought down by manufacturing the parts in separate pieces, to be assembled later using induction welding. [8]
During laser welding, air bubbles can form and cause a degradation in the mechanical properties of the joint. Current inspection techniques are limited to finding air bubbles on the surface of the weld (optical and scanning electron microscopy). Destructive testing is usually required to find volumetric flaws.
Vibration welding has numerous advantages over other conventional plastic welding processes. Since the heat is created at an interface, the molten polymers are not exposed to open air, preventing oxidation and contamination of the weld during the process. No filler material is required, and when welding components of the same material the joint ...
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
Hot plate welding was first used in the early 1930s for joining PVC. [1] It gained in popularity with the prevalence of polyolefins, which are difficult to adhesively bond. By the 1960s, it was among the most widely used plastic welding methods. [2] Hot plate welding was used for pipelines and appliances as well as injection moldings.
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