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Forcing a large current through the spot will melt the metal and form the weld. The attractive feature of spot welding is that a large amount of energy can be delivered to the spot in a very short time (approximately 10–100 milliseconds). [2] This permits the welding to occur without excessive heating of the remainder of the sheet.
In the automotive body repair industry before the 1980s, oxyacetylene gas torch welding was seldom used to weld sheet metal, since warping was a byproduct as well as excess heat. Automotive body repair methods at the time were crude and yielded improprieties until MIG welding became the industry standard. Since the 1970s, when high strength ...
Shielded Metal Arc Welding [5] 111: SMAW Consumable electrode covered in flux, can weld any metal as long as they have the right electrode Construction, outdoors, maintenance Submerged Arc Welding: 121: SAW Automatic, arc submerged in granular flux Magnetically Impelled Arc Butt Welding 185: MIAB
Thin sheet metals are often flanged to produce edge-flange or corner-flange welds. These welds are typically made without the addition of filler metal because the flange melts and provides all the filler needed. Pipes and tubing can be made from rolling and welding together strips, sheets, or plates of material. [4]
Modern metal fabricators use press brakes to coin or air-bend metal sheet into form. CNC-controlled backgauges use hard stops to position cut parts to place bend lines in specific positions. Assembling (joining of pieces) is done by welding, binding with adhesives, riveting, threaded fasteners, or further bending in the form of crimped seams.
This leaves a smooth weld that is stronger than that of a hotter weld. This works well on thin metal that is prone to warping and the weld burning through the material. This type of welding is more efficient than other GMAW methods when the metal is thinner than 10mm, anything thicker and the expense begins to overcome traditional welding. [1]
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