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An ingot is a piece of relatively pure material, usually metal, that is cast into a shape suitable for further processing. [1] In steelmaking, it is the first step among semi-finished casting products. Ingots usually require a second procedure of shaping, such as cold/hot working, cutting, or milling to produce a useful final product.
A billet is a length of metal that has a round or square cross-section, with an area less than 36 in 2 (230 cm 2). Billets are created directly via continuous casting or extrusion or indirectly via hot rolling an ingot or bloom. [1] [2] [4] Billets are further processed via profile rolling and drawing. Final products include bar stock and wire. [3]
Zamak ingot ZAMAK (or Zamac , formerly trademarked as MAZAK [ 1 ] ) is an eclectic family of alloys with a base metal of zinc and alloying elements of aluminium , magnesium , and copper . Zamak alloys are part of the zinc aluminium alloy family; they are distinguished from the other ZA alloys because of their constant 4% aluminium composition.
Vacuum arc remelting (VAR) is a secondary melting process for production of metal ingots with elevated chemical and mechanical homogeneity for highly demanding applications. [1] The VAR process has revolutionized the specialty traditional metallurgical techniques industry, and has made possible tightly controlled materials used in biomedical ...
A gold bar, also known as gold bullion or a gold ingot, refers to a quantity of refined metallic gold that can be shaped in various forms, produced under standardized conditions of manufacture, labeling, and record-keeping. Larger varieties of gold bars, produced by casting molten metal into molds, are called ingots. Smaller bars are often ...
Molten metal before casting Casting iron in a sand mold. In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold (usually by a crucible) that contains a negative impression (i.e., a three-dimensional negative image) of the intended shape.
The new ingot is covered in an engineered slag that is superheated by the electric current. The electrode tip is slowly melted from contact with the slag. These metal droplets travel through the slag to the bottom of the water-cooled mold and slowly freeze as the ingot is directionally solidified upwards from the bottom of the mold.
Capped steel starts as rimmed steel but part way through the solidification the ingot is capped. This can be done by literally covering the ingot mold or by adding a deoxidizing agent. The top of the ingot then forms into a solid layer of steel, but the rim of the rest of the ingot is thinner than in a rimmed steel.