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The benefits of crimping over soldering and wire wrapping include: A well-engineered and well-executed crimp is designed to be gas-tight, which prevents oxygen and moisture from reaching the metals (which are often different metals) and causing corrosion; Because no alloy is used (as in solder) the joint is mechanically stronger [6]
Desoldering a contact from a wire. Soldering (US: / ˈ s ɒ d ər ɪ ŋ /; UK: / ˈ s oʊ l d ər ɪ ŋ /) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong ...
Solder makes a strong electrical and mechanical connection. Point-to-point wiring is not suitable for automated assembly (though see wire wrap , a similar method that is) and is carried out manually, making it both more expensive and more susceptible to wiring errors than PCBs, as connections are determined by the person doing assembly rather ...
Selective soldering machine. Selective soldering is the process of selectively soldering components to printed circuit boards and molded modules that could be damaged by the heat of a reflow oven or wave soldering in a traditional surface-mount technology (SMT) or through-hole technology assembly processes. This usually follows an SMT oven ...
In contrast to using traditional bars or coiled wires of all-metal solder and manually applying flux to the parts being joined, much hand soldering since the mid-20th century has used flux-core solder. This is manufactured as a coiled wire of solder, with one or more continuous bodies of inorganic acid or rosin flux embedded lengthwise inside ...
The splicing of copper wires is mainly used on paper insulated wires. LSA techniques (LSA: soldering, screwing and stripping free) are used to connect copper wires, making the copper wires faster and easier to connect. LSA techniques include: Wire connection sleeves (AVH = Adernverbindungshülsen) and other crimp connectors.
A technique sometimes used is the use of a large soldering-iron tip designed to melt the solder on all pins at once; different tips are required for different packages. The component is removed while the solder is molten, most easily by a spring-loaded puller attached to it before heating.
Figure parts A–D show steps in forming a "short tie" Western Union splice. Figure parts E and F show two possible "long tie" variations. [2]The Western Union splice or lineman splice is a method of joining electrical cable, developed in the nineteenth century during the introduction of the telegraph and named for the Western Union telegraph company.
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