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Box joints are generally created by using the same profile but displaced for both halves. In modern workshops these are often made on table saws, [1] sometimes using a dado set. Custom machinery can cut the entire joint in one pass, using a suitable jig multiple pieces, even of opposing senses, can be cut at once.
Mortise and tenon joints are strong and stable joints that can be used in many projects. They connect by either gluing or friction-fitting into place. The mortise and tenon joint also gives an attractive look. One drawback to this joint is the difficulty in making it because of the precise measuring and tight cutting required.
The Dowelmax Jig with distance gauge bar. The Dowelmax is a loose tenon dowelling jig manufactured by the O.M.S. Tool company in Canada.The manufacturer claims that the small manufacturing tolerances of 0.026 millimetres (0.0010 in) for the aluminium, brass and steel components of the jig ensure accuracy and repeatability.
Router tables are used to increase the versatility of a hand-held router, as each method of use is particularly suited to specific application, e.g. very large workpieces would be too large to support on a router table and must be routed with a hand-held machine, very small workpieces would not support a hand-held router and must be routed on a ...
Although the holes can be plugged the pocket hole may be considered unsightly when all sides of the joint are visible. It is not suitable for joining thin pieces of wood. The boards must have a minimum thickness of 10 to 15 mm (3 ⁄ 8 to 9 ⁄ 16 in). Pocket-hole joints are substantially weaker than joints which use dowels, or mortises. [8]
A simple router table consists of a rigid top with the router bolted or screwed directly to the underside. More complex solutions can be developed to allow the router to be easily removed from the table as well as facilitate adjusting the router's bit height using a lift mechanism; there is a wide range of commercially available systems.
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