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Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.) in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).
New Zealand Steel steel complex, fed by direct reduction rotary furnaces (SL/RN process) [1] (capacity 650,000 t/year). [2] In the iron and steel industry, direct reduction is a set of processes for obtaining iron from iron ore, by reducing iron oxides without melting the metal. The resulting product is pre-reduced iron ore.
Direct reduction is the fraction of iron oxide reduction that occurs in a blast furnace due to the presence of coke carbon, while the remainder - indirect reduction - consists mainly of carbon monoxide from coke combustion. It should also be noted that many non-ferrous oxides are reduced by this type of reaction in a blast furnace.
A process for electrochemical production of titanium through the reduction of titanium oxide in a calcium chloride solution was first described in a 1904 German patent, [1] [2] [3] and in 1954 U.S. patent 2845386A was awarded to Carl Marcus Olson for the production of metals like titanium by reduction of the metal oxide by a molten salt reducing agent in a specific gravity apparatus.
The lower the position of a metal's line in the Ellingham diagram, the greater is the stability of its oxide. For example, the line for Al (oxidation of aluminium) is found to be below that for Fe (formation of Fe 2 O 3) meaning that aluminium oxide is more stable than iron(III) oxide. Stability of metallic oxides decreases with increase in ...
Carbothermal reduction of molten potassium nitrate with charcoal to potassium nitrite. Carbothermic reactions involve the reduction of substances, often metal oxides (O 2-), using carbon (C) as the reducing agent. The reduction is usually conducted in the electric arc furnace or reverberatory furnace, depending on the metal ore.
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Reduction of metal oxides. Plasma discharges, ignited in the forming gas, typically containing 5 % of hydrogen and 95 % of nitrogen, produce large quantities of reactive hydrogen species. By contact with oxidized metal surfaces, they react with metal oxides reducing them to metal atoms and water. This process is particularly efficient in ...