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Compared to traditional solid slabs, the reduced self-weight of biaxial slabs allows for longer spans and/or reduced deck thickness. The overall mass of concrete can be reduced by 35–50% depending on the design, [ 1 ] as a consequence of reduced slab mass, as well as lower requirements for vertical structure and foundations.
The precast concrete slab has tubular voids extending the full length of the slab, typically with a diameter equal to the 2/3–3/4 the thickness of the slab. This makes the slab much lighter than a massive solid concrete floor slab of equal thickness or strength. The reduced weight also lowers material and transportation costs.
The underside of a waffle slab, showing the grid like structure. A waffle slab or two-way joist slab is a concrete slab made of reinforced concrete with concrete ribs running in two directions on its underside. [1] The name waffle comes from the grid pattern created by the reinforcing ribs.
From 1982 to 1986, the original bridge deck, in 747 sections, was replaced with lighter, stronger orthotropic steel deck panels over 401 nights without closing the roadway completely to traffic. [5] The project not only restored the bridge to prime condition but also reduced the deck weight by 12,300 tons (11,160 metric tons).
Insulating concrete form or insulated concrete form (ICF) is a system of formwork for reinforced concrete usually made with a rigid thermal insulation that stays in place as a permanent interior and exterior substrate for walls, floors, and roofs. The forms are interlocking modular units that are dry-stacked (without mortar) and filled with ...
However, the fill material is still necessary to support the curing concrete and its reinforcement. There are two common methods of filling - controlled fill and rolled fill. [13] Controlled fill: Fill material is compacted in several layers by a vibrating plate or roller. Sand fills areas up to around 800 mm deep, and clay may be used to fill ...
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Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels, floors, roofs, and piles.