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Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...
Similar to the Anglo-Saxon method for cupellation, the Chinese employed the use of a base metal to extract the target metal from its impurities. First, the base metal, iron, is hammered into thin sheets. The sheets are then placed into a trough filled with “vitriol water” i.e., copper mining water which is then left to steep for several day.
Cementation is the conversion of the metal ion to the metal by a redox reaction. A typical application involves addition of scrap iron to a solution of copper ions. Iron dissolves and copper metal is deposited. Solvent Extraction; Ion exchange; Gas reduction. Treating a solution of nickel and ammonia with hydrogen affords nickel metal as its ...
Leaching is a process widely used in extractive metallurgy where ore is treated with chemicals to convert the valuable metals within the ore, into soluble salts while the impurity remains insoluble. These can then be washed out and processed to give the pure metal; the materials left over are commonly known as tailings .
The most common example of roasting is the oxidation of metal sulfide ores. The metal sulfide is heated in the presence of air to a temperature that allows the oxygen in the air to react with the sulfide to form sulfur dioxide gas and solid metal oxide. The solid product from roasting is often called "calcine".
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron , copper , silver , tin , lead and zinc .
One ancient process for extracting the silver from lead was cupellation.This process involved melting impure lead samples in a cupel, a small porous container designed for purification that would aid in the oxidation process, while being able to withstand the heat needed to melt these metals in a furnace.
Many methods had been applied to the production of titanium metal, beginning with a report in 1887 by Nilsen and Pettersen using sodium, which was optimized into the commercial Hunter process. In this process (which ceased to be commercial in the 1990s) TiCl 4 is reduced to the metal by sodium .