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This means that all pure copper (Cu) wires (which have not been subjected to distortion of their crystalline structure etc.), irrespective of their shape and size, have the same resistivity, but a long, thin copper wire has a much larger resistance than a thick, short copper wire. Every material has its own characteristic resistivity.
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
[5]: 27 For an arbitrary gauge n, it's approximately 10 n/10 Ω per 10 000 ft. Because aluminum wire has a conductivity of approximately 61% of copper, an aluminum wire has nearly the same resistance as a copper wire that is two sizes smaller, which has 62.9% of the area.
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Also called chordal or DC resistance This corresponds to the usual definition of resistance; the voltage divided by the current R s t a t i c = V I. {\displaystyle R_{\mathrm {static} }={V \over I}.} It is the slope of the line (chord) from the origin through the point on the curve. Static resistance determines the power dissipation in an electrical component. Points on the current–voltage ...
Also, the size of the aluminum wire needs to be larger compared to copper wire used for the same circuit due to the increased resistance of the aluminum alloys. For example, a 15 A branch circuit supplying standard lighting fixtures can be installed with either #14 AWG copper building wire or #12 AWG aluminum building wire according to the NEC ...
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