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Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). [1] Material is removed from the work piece by a series of rapidly recurring current discharges between two ...
A drill can remove the metal in the shape of a cylindrical hole. Other tools that may be used for metal removal are milling machines, saws, and grinding machines. Many of these same techniques are used in woodworking. Machining requires attention to many details for a workpiece to meet the specifications in the engineering drawings or blueprints.
Electrochemical machining (ECM) diagram. Electrochemical machining (ECM) is a method of removing metal by an electrochemical process. It is normally used for mass production and for working extremely hard materials, or materials that are difficult to machine using conventional methods. [1] Its use is limited to electrically conductive materials.
Milling is the process of machining using rotary cutters to remove material [ 1 ] by advancing a cutter into a workpiece. This may be done by varying directions [ 2 ] on one or several axes, cutter head speed, and pressure. [ 3 ] Milling covers a wide variety of different operations and machines, on scales from small individual parts to large ...
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work ...
The planned difference between the drill diameter and the reamer diameter is called an allowance. (It allows for the removal of a certain small amount of material.) The allowance should be < 0.2 mm (.008 in) for soft materials and < 0.13 mm (.005 in) for hard materials. Larger allowances can damage the reamer.
An annular cutter (also called a core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape , cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center.
Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: linear and rotary. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut. Linear broaches are used in a broaching machine, which ...
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