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Since copper costs about four times as much as aluminum by weight (roughly US$4 /lb [5] vs. US$1 /lb [6] as of 2024), aluminum wires are one-eighth the cost of copper wire of the same conductivity.
Aluminum conductor steel-reinforced cable (ACSR) is a type of high-capacity, high-strength stranded conductor typically used in overhead power lines. The outer strands are high-purity aluminium , chosen for its good conductivity, low weight, low cost, resistance to corrosion and decent mechanical stress resistance.
The conduit may be coated to prevent corrosion by incidental contact with concrete. Aluminum conduit is generally lower cost than steel in addition to having a lower labor cost to install, since a length of aluminum conduit will have about one-third the weight of an equally-sized rigid steel conduit. [2]
This improved conductivity over bare aluminum makes the copper-clad aluminium wire a good fit for radio frequency use. The skin effect is similarly exploited in copper-clad steel wire, such as the center conductors of many coaxial cables , which are commonly used for high frequency feedlines with high strength and conductivity requirements.
The primary disadvantage is cost; ACCC costs 2.5–3 times as much as ACSR cable. [ 9 ] Although ACCC has significantly less thermal sag than even other HTLS conductor designs, it has a lower axial stiffness. [ 10 ]
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