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An annular cutter (also called a core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape , cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center.
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
The selection criteria of all process parameters are governed by the sheet thickness and by the strength of the work-piece material being pierced. The punch/die clearance is a crucial parameter, which determines the load at the cutting edge of the tool, commonly known as point pressure. Excessive point pressure can accelerate tool wear.
In manufacturing, a countersink (symbol: ⌵) is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt , screw or rivet , when placed in the hole, to sit flush with or below the surface of the surrounding material (by comparison, a counterbore makes a flat ...
The cutters most often used to cut spotfaces are counterbore cutters and endmills. In manual machining especially, the former is useful because its pilot guides the cutter into the correct location (established by the bolt hole), and its cutting lips are perpendicular to the hole axis with no relief angle, meaning that a plunging cut, moving in ...
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