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A forming limit diagram, also known as a forming limit curve, is used in sheet metal forming for predicting forming behavior of sheet metal. [1][2] The diagram attempts to provide a graphical description of material failure tests, such as a punched dome test. In order to determine whether a given region has failed, a mechanical test is performed.
Bending (metalworking) Bending. A chimney starter, a sample product of bending. Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. [1] Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses.
Lankford coefficient. The Lankford coefficient (also called Lankford value, R-value, or plastic strain ratio) [ 1] is a measure of the plastic anisotropy of a rolled sheet metal. This scalar quantity is used extensively as an indicator of the formability of recrystallized low-carbon steel sheets. [ 2]
Press tools are commonly used in hydraulic, pneumatic, and mechanical presses to produce the sheet metal components in large volumes. Generally press tools are categorized by the types of operation performed using the tool, such as blanking, piercing, bending, forming, forging, trimming etc. The press tool will also be specified as a blanking ...
Today the metal forming industry is making increasing use of simulation to evaluate the performing of dies, processes and blanks prior to building try-out tooling. Finite element analysis (FEA) is the most common method of simulating sheet metal forming operations to determine whether a proposed design will produce parts free of defects such as fracture or wrinkling.
Clinching. In metalworking, clinching or press-joining is a bulk sheet metal forming process aimed at joining thin metal sheets without additional components, using special tools to plastically form an interlock between two or more sheets. The process is generally performed at room temperature, but in some special cases the sheets can be pre ...
Forming (metalworking) In metalworking, forming is the fashioning of metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged. [1] Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is ...
Bending along rolls. Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend ...