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Ceramic mold casting, also known ambiguously as ceramic molding, [1] is a group of metal casting processes that use ceramics as the mold material. It is a combination of plaster mold casting and investment casting. [2] [3] There are two types of ceramic mold casting: the Shaw process and the Unicast process. [4]
Ceramic molding is a versatile and precise manufacturing process that transforms clay or porcelain into intricate shapes. Employing techniques like slip casting or press molding, artisans create precise replicas of original models. After molding, the ceramics are fired at high temperatures, ensuring durability and aesthetic appeal.
Slip casting, or slipcasting, is a ceramic forming technique, and is widely used in industry and by craft potters to make ceramic forms. This technique is typically used to form complicated shapes like figurative ceramics that would be difficult to be reproduced by hand or other forming techniques. [ 1 ]
Ceramic forming techniques are ways of forming ceramics, which are used to make everything from tableware such as teapots to engineering ceramics such as computer parts. Pottery techniques include the potter's wheel , slip casting and many others.
Investment casting is so named because the process invests (surrounds) the pattern with refractory material to make a mould, and a molten substance is cast into the mold. Materials that can be cast include stainless steel alloys, brass, aluminium, carbon steel and glass.
A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. [2] The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object.
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