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While "artisan" holdfasts continue to be made as castings, or forgings, modern holdfasts are made from round mild steel bar stock using highly automated cold-working machines. Gramercy Tools makes such holdfasts from bar stock which is slightly under 3/4" (19.05mm) dia., usually 19mm for use in the now customary 3/4" bench holdfast holes.
In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature.. Such processes are contrasted with hot working techniques like hot rolling, forging, welding, etc. [1]: p.375 The same or similar terms are used in glassmaking for the equivalents; for example cut glass is made by "cold ...
A finishing operation, shaping, cold works the points on the tooth sides to flats. It might be considered as a side swage. This slightly reduces the tooth width but increases the operating time between "fittings". Swaging is a major advance over filing as the operation is faster, more precise and greatly extends the working life of a saw.
Thus "fasten using FN7" refers to a fastener that is "find number" 7 in the list. FoS: feature of size: A type of physical feature on a part. An FoS is a feature that can have size associated with it, usually involving the opposition of two surfaces (e.g., the two diametrically opposite sides of a hole wall; the two opposite walls of a slot or ...
The original purpose of the taper was to enable the screws to be made using cold forming of the heads, [3]: 79–81 but the taper has two other advantages which have helped popularize it: It makes inserting the tool easier and it helps keep the screw on the tool without the user having to hold it there.
One workpiece has a hole in it while the other has a boss that fits within the hole. The boss is very slightly undersized so that it forms a slip fit. A staking punch is then used to expand the boss radially and to compress the boss axially so as to form an interference fit between the workpieces.
Coining is a cold working process similar in other respects to forging, which takes place at elevated temperature; it uses a great deal of force to elastically deform a workpiece, so that it conforms to a die. Coining can be done using a gear driven press, a mechanical press, or more commonly, a hydraulically actuated press.
This technique is especially useful for aligning fastener holes in structural steel members, which always have multiple holes, such that when one pair of mating holes comes into alignment, the others in the set are aligned, allowing a fastener, usually a bolt, to be inserted, before the drift pin is removed.