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Panels are made slightly smaller than the available space within the frame to provide room for movement. Wood will expand and contract across the grain, and a wide panel made of solid wood could change width by a half of an inch, warping the door frame. By allowing the wood panel to float, it can expand and contract without damaging the door.
Sandwich panels have λ-values from 0.024 W/(m·K) for polyurethane to 0.05 W/(m·K) for mineral wool. Therefore, they can achieve different U-values depending on the core and the thickness of the panel. The installation of a system with sandwich panels minimizes thermal bridges through the joints.
With the success of the stress-skinned panels, it was suggested stronger skins could take all the structural load and eliminate the frame altogether. Thus in 1947, structural insulated panel development began when corrugated paperboard cores were tested with various skin materials of plywood, tempered hardboard and treated paperboard.
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