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Also known as direct metal laser sintering (DMLS), the ASTM standard term is powder bed fusion (PBF). PBF is a rapid prototyping, 3D printing, or additive manufacturing technique designed to use a high power-density laser to melt and fuse metallic powders together. [2] [3]
Parts are manufactured by melting metal powder, layer by layer, with an electron beam in a high vacuum. This powder bed method produces fully dense metal parts directly from metal powder with characteristics of the target material. The EBM machine reads data from a 3D CAD model and lays down successive layers of powdered material.
Powder bed and inkjet 3D printers typically range in price from $50,000 to $2,000,000 [citation needed]. However, there is a hobbyist DIY kit selling from $800 to convert a consumer FDM printer to powder/inkjet printer.
An SLS machine being used at the Centro de Pesquisas Renato Archer in Brazil.. Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material (typically nylon or polyamide), aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure.
3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. [1] [2] [3] It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, [4] with the material being added together (such as plastics, liquids or powder grains being fused), typically layer by layer.
Printing: The process begins with printing the part using a filament containing metal powder bound in plastic. This filament, similar to that used in conventional FFF printers, is infused with metal. The printer deposits the metal-infused filament layer by layer, building up the shape of the part. These printed parts are referred to as "green ...
The largest 3D printer or Additive Manufacturing machine utilizing cold spray can build parts up to 9×3×1.5 m. [7] During the cold spray process, the impacting particles create the layer, whose thickness can differ, based on the spray gun travel speed against the substrate and the feedstock material feed rate, building the structure layer-by ...
In recent years, the development of additive manufacturing processes, such as 3D printing, has increased the use of AlSi10Mg.AlSi10Mg is well-suited for additive manufacturing processes such as selective laser melting (SLM) and electron beam melting (EBM). 3D printing with AlSi10Mg allows for the creation of complex geometries that would be difficult or impossible to produce using traditional ...
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