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Orthocyclic winding Orthocyclic wound coil Orthocyclic winding of a round coil Orthocyclic winding of a rectangular motor coil. This type of winding structure creates an optimal fill factor (90.7%) for round wires. The windings of the upper layer need to be placed into the grooves provided by the lower layer.
The motor constant is winding independent (as long as the same conductive material is used for wires); e.g., winding a motor with 6 turns with 2 parallel wires instead of 12 turns single wire will double the velocity constant, , but remains unchanged.
In windings in which the turns touch, the wire must be insulated with a coating of nonconductive insulation such as plastic or enamel to prevent the current from passing between the wire turns. The winding is often wrapped around a coil form made of plastic or other material to hold it in place. [2]
Copper's greater conductivity versus other materials enhances the electrical energy efficiency of motors. For example, to reduce load losses in continuous-use induction-type motors above 1 horsepower, manufacturers invariably use copper as the conducting material in windings. Aluminium is an alternate material in smaller horsepower motors ...
The motor rotor shape is a cylinder mounted on a shaft. Internally it contains longitudinal conductive bars (usually made of aluminium or copper) set into grooves and connected at both ends by shorting rings forming a cage-like shape. The name is derived from the similarity between this rings-and-bars winding and a squirrel cage.
Schematic of a permanent magnet motor using brushes and magnets in the stator. A permanent magnet motor is a type of electric motor that uses permanent magnets for the field excitation and a wound armature. The permanent magnets can either be stationary or rotating; interior or exterior to the armature for a radial flux machine or layered with ...
The main grade of copper used for electrical applications, such as building wire, motor windings, cables and busbars, is electrolytic-tough pitch (ETP) copper (CW004A or ASTM designation C100140). If high conductivity copper must be welded or brazed or used in a reducing atmosphere, then oxygen-free high conductivity copper (CW008A or ASTM ...
Two or more electrical contacts called "brushes" made of a soft conductive material like carbon press against the commutator, making sliding contact with successive segments of the commutator as it rotates. The windings (coils of wire) on the armature are connected to the commutator segments.