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Freeform surface milling. In manufacturing, freeform surface machining refers to the machining of complex surfaces that are not uniformly planar. The industries which most often manufactures free-form surfaces are basically aerospace, automotive, die mold industries, biomedical and power sector for turbine blades manufacturing.
CAM software automates the process of converting 3D models into tool paths, the route the multiaxis machine takes to mill a part (Fig. 1). This software takes into account the different parameters of the tool head (in the case of a CNC router, this would be the bit size), dimensions of the blank, and any constraints the machine may have.
STEP-NC interface on a CNC, showing product shape and color-coded tolerance state. STEP-NC is a machine tool control language that extends the ISO 10303 STEP standards with the machining model in ISO 14649, [1] adding geometric dimension and tolerance data for inspection, and the STEP PDM model for integration into the wider enterprise.
During normal use, cutting edges either wear and/or chip. The geometric features of cutting tools can be automatically measured within the CNC tool grinder and the tool ground to return cutting surfaces to optimal condition. Significant software advancements have allowed CNC tool and cutter grinders to be utilized in a wide range of industries.
The fundamental basis for creating the cutter paths suitable for CNC milling are functions that can find valid cutter locations, and stringing them together in a series. There are two broad and conflicting approaches to the problem of generating valid cutter locations, given a CAD model and a tool definition: calculation by offsets, and ...
(CNC is also commonly used with many other types of machining besides turning.) When turning, the workpiece (a piece of relatively rigid material such as wood, metal, plastic, or stone) is rotated and a cutting tool is traversed along 1, 2, or 3 axes of motion to produce precise diameters and depths.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
A canned cycle is a way of conveniently performing repetitive CNC machine operations. Canned cycles automate certain machining functions such as drilling, boring, threading, pocketing, etc... [1] Canned cycles are so called because they allow a concise way to program a machine to produce a feature of a part. [2]
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