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The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), [ 1 ] which are commodity chemicals required by industry.
Another earlier process to produce chlorine was to heat brine with acid and manganese dioxide. 2 NaCl + 2H 2 SO 4 + MnO 2 → Na 2 SO 4 + MnSO 4 + 2 H 2 O + Cl 2. Using this process, chemist Carl Wilhelm Scheele was the first to isolate chlorine in a laboratory. The manganese can be recovered by the Weldon process. [11]
The process of electrochlorination is a simple application based on the chloralkali process (in an unpartitioned cell). It is the electrolysis of saltwater to produce a chlorinated solution. The first step is removing any solids from the saltwater. Next, the saltwater streams through an electrolyzer cell's channel of decreasing thickness.
The chlor-alkali industry is a major consumer of the world's energy budget. This process converts concentrated sodium chloride solutions into chlorine and sodium hydroxide, which are used to make many other materials and chemicals. The process involves two parallel reactions: 2 Cl − → Cl 2 + 2 e − 2 H 2 O + 2 e − → H 2 + 2 OH −
The Castner–Kellner process is a method of electrolysis on an aqueous alkali chloride solution (usually sodium chloride solution) to produce the corresponding alkali hydroxide, [1] invented by American Hamilton Castner and Austrian Carl Kellner in the 1890s.
The newest chlor-alkali processes rely on an ion-exchange membrane to separate the sodium and chloride ions of the sodium chloride. The ion-exchange membranes typically fluoropolymer based and can contain sulfonic acid groups. Figure 1 represents a condensed overview of a membrane cell process.
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All endeavours to obtain either hydrochloric acid or free chlorine in the ammonia-soda process have proved commercial failures, all the chlorine of the sodium chloride being ultimately lost in the shape of worthless calcium chloride. The Leblanc process thus remained the sole purveyor of chlorine in its active forms, and in this way the fact is ...