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Boiler water is liquid water within a boiler, or in associated piping, pumps and other equipment, that is intended for evaporation into steam.The term may also be applied to raw water intended for use in boilers, treated boiler feedwater, steam condensate being returned to a boiler, or boiler blowdown being removed from a boiler.
Boiler water is treated to prevent scaling, corrosion, foaming, and priming. Chemicals are put into boiler water through the chemical feed tank to keep the water within chemical range. These chemicals are mostly oxygen scavengers and phosphates. The boiler water also has frequent blowdowns in order to keep the chloride content down.
These water treatments often include compounds forming a sludge to entrap such particles; and boilers intended for such water treatment include a structure called a mud drum at the lowest part of the boiler. Bottom blowdown involves periodically opening valves in the mud drum to allow boiler pressure to force accumulated sludge out of the boiler.
This was the cause of the Gettysburg Railroad firebox explosion [22] near Gardners, Pennsylvania, in 1995, where low water allowed the front of the crown sheet to overheat until the regular crown stays pulled through the sheet, releasing a great deal of steam and water under full boiler pressure into the firebox. The crown sheet design included ...
Boilers generally have 2 or 3 pressuretrols: a manual-reset pressuretrol, which functions as a safety by setting the upper limit of steam pressure, the operating pressuretrol, which controls when the boiler fires to maintain pressure, and for boilers equipped with a modulating burner, a modulating pressuretrol which controls the amount of fire.
Boyle's law is a gas law, stating that the pressure and volume of a gas have an inverse relationship. If volume increases, then pressure decreases and vice versa, when the temperature is held constant. Therefore, when the volume is halved, the pressure is doubled; and if the volume is doubled, the pressure is halved.
The concentrated area with high stress works as anode and diluted area works as cathode. At anode, sodium hydroxide attacks the surrounding material and then dissolves the iron of the boiler as sodium ferrate forming rust. This causes embrittlement of boiler parts like rivets, bends and joints, which are under stress.
At low pressures (including atmospheric pressure), the pressure dependence is mainly through the change in vapor density leading to an increase in the critical heat flux with pressure. However, as pressures approach the critical pressure, both the surface tension and the heat of vaporization converge to zero, making them the dominant sources of ...
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