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For example, all depths of cut in lathe work must account for whether they apply to the radius (that is, per side) or to the diameter (that is, total). Similarly, in shaft-straightening operations, where calibrated amounts of bending force are applied laterally to the shaft, the "total" emphasis corresponds to a bend of half that magnitude.
Center gauges and fishtail gauges [1] are gauges used in lathe work for checking the angles when grinding the profiles of single-point screw-cutting tool bits and centers. In the image, the gauge on the left is called a fishtail gauge or center gauge, and the one on the right is another style of center gauge. [2]
In metal engineering workshops, where a typical application is the centering of a lathe's workpiece in a four jaw chuck. The dial indicator is used to indicate the run-out (the misalignment between the workpiece's axis of rotational symmetry and the axis of rotation of the spindle) of the workpiece, with the ultimate aim of reducing it to a ...
A thread gauge, [1] also known as a screw gauge [2] or pitch gauge, [3] is used to measure the pitch or lead of a screw thread. Thread pitch gauges are used as a reference tool in determining the pitch of a thread that is on a screw or in a tapped hole. This tool is not used as a precision measuring instrument, rather it allows the user to ...
Working from engineering drawings developed by the toolmaker, engineers or technologists, tool makers lay out the design on the raw material (usually metal), then cut it to size and shape using manually controlled machine tools (such as lathes, milling machines, grinding machines, and jig grinders), power tools (such as die grinders and rotary tools), and hand tools (such as files and honing ...
The aim of a measurement is to measure the surface on which the dial gauge or spirit level is placed horizontally. For example, to measure the angle of a wedge, the wedge is placed on a horizontal table. The sine bar is placed over the inclined surface of the wedge.
Like indexable lathe tools and milling cutters, they use replaceable carbide or ceramic inserts as a cutting face to alleviate the need for a tool grinder. One insert is responsible for the outer radius of the cut, and another insert is responsible for the inner radius. The tool itself handles the point deformity, as it is a low-wear task.
An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics.