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English: Diagram of arc and weld area, in shielded metal arc welding, free for description for any language Coating Flow; Rod; Shield Gas; Fusion; Base metal; Weld metal; Solidified Slag; For a reference see File:SMAW weld area.svg (U.S. Army training circular 9-237, figure 5-31)
It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt the metals at the point of contact. Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used.
In thick metals, and when welding can be performed from both sides of the work piece, a double-V joint is used. When welding thicker metals, a double-V joint requires less filler material because there are two narrower V-joints compared to a wider single-V joint. Also the double-V joint helps compensate for warping forces.
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Comparing signature images from moment to moment in a weld provides a useful estimate of how stable the welding process is. [17] [18] "Through-the-arc" sensing, by comparing signature images when the physical parameters of the process change, leads to quantitative estimates—for example, of the position of the weld bead. [19]
Seam welding produces an extremely durable weld because the joint is forged due to the heat and pressure applied. A properly welded joint formed by resistance welding can easily be stronger than the material from which it is formed. A common use of seam welding is during the manufacture of round or rectangular steel tubing.
Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935. The first SAW patent was taken out in 1935. The process requires a continuously fed consumable solid or tubular (metal cored) electrode. [ 1 ]